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Cessna 180 STC SA00164BO

 
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Cessna 180 STC SA00164BO

 

O-470-R Engine Installation on a Cessna 180

 

STC SA00164BO is quite simple. It says you may install an O-470-R on a Cessna 180, 180A, or 180B. No drawings. No parts list other than the engine mount and props which are described below. No surprises. Some changes will be required due to minor differences in the engines and engine mounts. Because of the age and, most likely, modification of the airplanes there will be some smaller items that will come up. Below are the big players you will encounter.
 
The O470-A or -J exhaust is perfectly fine to keep but you must have the flanges changed from two mounting studs to four. Any reputable aircraft exhaust shop should not be challenged by this at all. 
Acorn www.acornwelding.com , Aerospace Welding www.awi-ami.com , Dawley www.dawley.net , Aircraft exhaust  www.aircraftexhaust.net , or anyone else you or your IA have dealt with before should be able to make these changes. As far as price goes I am not sure who would have the best deal for you at this time. 
 
You will need the late style baffles. They are not cheap to buy outright. You can make some of them rather easily and quickly but others are most likely best if purchased either from a salvage yard or from Airforms
www.airforms.biz 
I don't know of anyone other than Airforms and Cessna making these parts.
 
The engine mount/induction riser combination is key to having this work without having to change your cowl to airbox junction. The -R engine induction system places the carb in a more forward position than the -A, -J or the -K. This needs to be addressed. We have had some guys tell us they kept their original induction system riser and first tubes and everything matched beautifully. Some said they needed to remove a little material from the riser to clear the oil pump. We had a guy in Anchorage that received approval from the FAA to use the -K riser and first tubes. To simplify this issue we provide a copy of his official letter of recognition from the FAA and a copy of the 337 that goes with it complete with part numbers when we send out the STC though it is not officially part of the STC. By using these components your airbox/cowl junction will marry up perfectly without the need for any cowl modifications. This saves big $$$ and maintains the original lines and aesthetics of the plane.  
 
We worked long and hard to eliminate all of the requirements such as parts lists and drawings the FAA would like to have had us include in this STC. We convinced them this route would be the only way it could work for those that need to upgrade their power plant without going bankrupt in the process.
The only requirement in the entire STC is for the engine mount. The mounts are the land and seaplane versions of the later style cradle type. These mounts help prevent the sagging the early mount was prone to doing after a few years. Those mounts, 0751000, literally had the engine hanging by the rubber of the Lord mounts. The later style mount has the engine sitting ON the Lord mount not being suspended by it. These later mounts, 0751001-1 land plane and 0751001-23 seaplane version of the same mount are what is used on the early 180's. We also have the 0751001-13 land plane mount and the seaplane version 0751001-25 and -27 for the later 180's for those that have the later style cowl or wish to upgrade for the cam lock advantage. The original mount, 0751000, has the crossover tube ahead of the carb/riser. This is what you are trying to achieve also. The difference in the -1/-23 versus the -13/-25 and -27 mounts is where the crossover tube is placed. The -1/-23 it is ahead of the carb/riser and the -13/-25/-27 it is behind the carb/riser. 
 

All McCauley props listed on the TCDS are included on this STC.
  
The STC is deceptively easy as a result of the work we put in up front. It simply says you may install an O-470-R engine on a 180, 180A, or a 180B. Instructions for continued airworthiness are boilerplate Cessna information. The AFMS is once again from Cessna. This allows you the owner to work with your IA to choose the direction you wish to go. Not us and not the FAA. With that said the issues mentioned above still must be addressed. Everyone that has provided feedback after completing the engine change has said they are amazed by the difference in smoothness between the two engines not to mention the increased level of confidence they now feel in going somewhere in their plane!

 

The STC sells for $500.00
 
Let us know if we can answer any more questions you may have.
 
You can reach me at
frshea@msn.com or 954 609 9139

Thank you
 
Frank Shea Jr.

 

 

 

Call us at 1-954-609-9139 for more information.